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Energy Cost Control for Small Manufacturers and Workshops

Compressed air, motors, heating and shift patterns — where industrial energy budgets leak, and how to close the gaps.

13 June 2026 8 min read

Compressed air is the most expensive utility on site

Compressed air converts electricity into work at low efficiency, and leaks are invisible. A single 3mm leak can cost over a thousand pounds a year in continuous running. An ultrasonic leak survey typically pays for itself within weeks.

Motors and drives

Fixed-speed motors driving variable loads waste energy continuously. Variable speed drives on pumps and fans commonly cut motor energy by 20-40%, with payback under three years at current prices.

Match your tariff to your shift pattern

If production runs nights or weekends, a time-of-use or day/night tariff can beat a flat rate substantially. This only works with accurate half-hourly data, so get the metering right before negotiating.

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